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PBT WFP36

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  • 广东 东莞 所在地
东莞市众垒塑胶有限公司
产品详情
LNP? LUBRICOMP? PBT WFP36 compound SABIC Innovative Plastics
LNP? LUBRICOMP? PBT WFP36 compound SABIC Innovative Plastics

东莞永大塑胶原料有限公司
主营产品:

塑胶原料 工程塑胶 聚酰胺 PA66耐磨损 PA66超韧耐寒级 PA66食品级 PA66加玻纤 PA66增韧级 PA66阻燃防火 POM聚甲醛 高粘度POM 坚韧级POM 耐磨损POM 高韧性POM 抗紫外线POM 加玻纤POM 低翘曲POM
工程塑胶:EVA、PC、POM、PA6、PA66、PEEK、COC、PBT、PET PC/ABS、PPS、PPO、LCP;PC
热弹性体:K胶、TPE、TPR、PVC、TPU、TPV、TPX、SBS;
通用塑胶:ABS、PMMA、PP、PE、AS、HDPE、LDPE。
 特种料:   PEI、PTFE、PVDF
本公司所销售之塑胶原料均可提供原厂的物性表,UL MSDS SGS COC 欢迎来电咨询!


备注:公司长期销售塑胶原料/原厂原包,25千克/包,符合ROHS认证标准,25千克起。质量有保证

 

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1 PBT的工艺特性

  PBT具有明显的熔点,熔点为225~235℃,是结晶型材料,结晶度可达40%。PBT熔体的粘度受温度的影响不如剪切应力那么大,因此,在注塑中,注射压力对PBT熔体流动性影 PBT响是明显。PBT在熔融状态下流动性好,粘度低,仅次于尼龙,在成型易发生“流延”现象。PBT成型制品各向异性。PBT在高温下遇水易降解.

2 注塑机选用螺杆式注塑机时。应考虑如下几点。   

①制品的用料量应控制在注塑机额定最大注射量的30%~80%。不宜用大注塑机生产小制品。   

②应选用渐变型三段螺杆,长径比为15~20,压缩比为2.5~3.0。   

③应选用自锁式喷嘴,并带有加热控温装置。   

④在成型阻燃级PBT时,注塑机的有关部件应经防腐处理.

3.制品与模具设计

  ①制品的厚度不宜太厚,PBT对缺口很敏感,因此,制品的直角等过渡处应采用圆弧连接。   
②未改性PBT的成型收缩率较大,在1.7%~2.3%,模具要有一定的脱模斜度。   

③模具需要设排气孔或排气槽。   

④浇口的口径要大。   

⑤模具需设置控温装置。模具最高温度不能超过100℃。   

⑥阻燃级PBT成型,模具表面要镀铬,以防腐

4 注塑工艺参数

①注射温度 PBT的分解温度为280℃,所以实际生产中一般控制在240-260℃之间。   

②注射压力注射压力一般为50~100MPa。   

③注射速率 PBT冷却速度快,因此要采用较快的注射速率。   

④螺杆转速和背压 成型PBT的螺杆转速不宜超过80r/min,一般在25~60r/min之间。背压一般为注射压力的10%~15%。   

⑤模具温度 一般控制在70~80℃,各部位的温度差不超过10℃。   

⑥成型周期 一般情况下为15~60 s.

?5注意事项

①再生料的使用 再生料与新料的比例一般在25%~75%。  
②脱模剂的使用 一般情况下不使用脱模剂,必要时可采用有机硅脱模剂。   
③停机处理 PBT的停机时间在30min以内,可将温度降到200℃时停机。长期停机后再生产时,要将料筒内的料排空,再加入新料才能进行正常生产。   
④制品的后处理 一般情况下不需要进行处理,必要时在120℃时处理1~2h

 

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